Experts in Silicone Gasket Solutions
Experts in Silicone Gasket Solutions

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Elastomerics Blog

Part 1: Custom EMI Gaskets – Combination EMI Gasket, Sponge & Wire Mesh

This is part 1 of a two part blog series about EMI / RFI gaskets offered by Stockwell Elastomerics. The objective is to help give a better understanding of options available to engineers tasked with EMI gasket design.

Most EMI gaskets manufactured by Stockwell Elastomerics serve several functions. The first is to shield EMI emissions, the second is to protect a device from being interfered with by external emission (often referred to as susceptibility). Lastly, EMI gaskets also serve as an environmental seal, protecting electronics from water damage from splashing, washing or rain.

What is an EMI Combination Gasket?
Combination EMI GasketsCombination EMI gaskets combine a traditional closed cell sponge gasket with a knitted wire mesh cord. The gasket material most often specified is silicone sponge because of its long life, weather resistance, and functional temperature range. The knitted wire mesh cord is most often made from Monel, a metal alloy that has very good corrosion resistance. Additionally, the wire mesh is bonded to the “dry” edge of the gasket, which means it’s protected from water and fluids, this greatly minimizes corrosion.

There are variations on these material options when specific properties are needed. As an example Stockwell Elastomerics offers fluorosilicone sponge that has better chemical/fuel resistance over un-fluorinated silicone. Fluorosilicone is often specified for aerospace applications where fuel exposure is a concern.

Why Use a Combination EMI Gasket over a Filled EMI Gasket?
Combination EMI vs. filled EMI gasket is a common question – while they are both used to manage EMI, their physical characteristics are very different. Combination EMI gaskets are often thick (0.125” & 0.25”) as compared to a particle filled EMI gasket, they are also softer. The thicker / softer combination allows for lower clamp force and wider tolerances between sealing faces. This is advantageous for large EMI gaskets and enclosures made of sheet metal. Combination EMI gaskets are often used for NEMA enclosures with added EMI attenuation.

Particle filled silicones and fluorosilicones are the most common “filled EMI” gasket materials. These are very good for EMI attenuation and sealing water, capable of sealing to IP66 and IP67. Filled materials tend to be harder and thinner; this requires a more rigorous bolt pattern and tighter tolerance sealing faces.

• Click for more about Combination EMI Gaskets
• Click for more about Filled EMI Gaskets

EMI Gaskets from Stockwell Elastomerics
Stockwell Elastomerics manufactures both combination and filled EMI / RFI gaskets; Applications Engineers can assist in selecting which type is the best fit for a design. Stockwell Elastomerics manufactures EMI gaskets in the USA at their Philadelphia, PA location and ships globally to OEMs and contract manufacturers.

For more information about EMI gaskets, please call Stockwell Elastomerics at 215-335-3005 or complete a contact form for assistance.

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